Asphalt Paving & Full-Depth Reclamation Project for United Pipe & Steel
United Pipe & Steel – Full Depth Base
Stabilization With Cement (FDR) – Spring 2024
Date: March 9, 2025
Location: United Pipe & Steel, Industrial Pipe Yard, Houston, Texas
Project Overview
United Pipe & Steel faced significant challenges with their 300,000 square foot pipe yard, which was experiencing extensive base Failure. The deteriorating conditions were causing safety concerns and hindering the efficient movement of vehicles and lift trucks.
With a limited budget, the company needed a cost-effective, sustainable, and time-efficient solution to stabilize the yard without disrupting daily operations.
Challenges
- Base Failure: The pipe yard’s sub-
grade was failing, creating unsafe
conditions and operational
inefficiencies.
- Budget Constraints: The client
required a solution that was both
affordable and effective.
- Operational Disruptions: The project
needed to minimize downtime, as the
yard was critical for daily shipping and
receiving operations.
Solution
Instead of opting for the traditional, costly, and time-consuming method of digging out and replacing the failing base, United Pipe & Steel chose our full-depth base stabilization with cement (FDR) solution. This innovative approach offered a more cost-effective, environmentally sustainable, and time-efficient alternative.
Our Approach
- Scope of Work Development: We conducted multiple on-site audits at no charge to develop a comprehensive plan tailored to the client’s needs. The project was divided into a three-year phased approach to align with the client’s budget and operational requirements.
- Expertise and Best Practices: Leveraging our extensive experience in industrial yard re-stabilization, we evaluated and implemented the FDR method, ensuring optimal results.
- Minimized Disruption: Extensive
project scheduling and planning were
undertaken to limit the impact on daily operations. Phase I was completed in just two weeks, with minimal disruption to the yard’s activities.
- Clear Communication: Regular pre-construction and daily project meetings were held with on-site management to ensure clear communication, address potential issues, and provide updates. This proactive approach helped avoid costly production delays.
Services Provided: Full Depth Base
Reclamation with Cement (FDR)
Results
On-Time And On-Budget Delivery: The project was completed within the original timeline and budget, exceeding the client’s expectations.
Operational Efficiency: The stabilized yard now supports heavy vehicle and lift truck traffic without issues, improving safety and productivity.
Client Satisfaction: United Pipe & Steel was extremely satisfied with the results and signed a contract for Phase II work in 2025.
Conclusion
Our full-depth base stabilization with cement (FDR) solution provided United Pipe & Steel with a cost-effective, sustainable, and efficient way to address their mailing pipe yard. Through careful planning, clear communication, and expert execution, we delivered a project that met the client’s needs while minimizing disruptions to their operations.
Next Steps:
With phase I successfully completed, we look forward to continuing our partnership with United Pipe & Steel as we move forward with phase II in 2025.